Wholesale & Custom Gen4 Pickleball Paddles

Gen4 paddles take thermoformed design to the next level—engineered with dual-layer EVA cushioning and edge-to-core reinforcement. Designed for advanced players seeking unmatched control, sweet spot expansion, and premium comfort, these paddles are built for precision without compromise. Perfect for brands ready to lead with high-performance innovation.

  • USAPA approved. Game-ready.
  • MOQ: 100 units per sku
  • Ready-to-play Gen4 samples in 72 hours
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Trusted By The Best

Top brands trust us to deliver performance paddles that meet pro standards and win customer loyalty.

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Helium
CRBN
STIGA
HOLBROOK
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Why Choose Gen4 Pickleball Paddles?

Gen4 paddles introduce enhanced thermoformed construction, dual EVA reinforcement and an expanded sweet spot — offering unmatched comfort, control, and power in a pro-ready platform.

01

Dual EVA Cushioning

Gen4 paddles feature two EVA layers — one along the edge and one beneath the core — for better shock absorption and a more forgiving feel on every shot.

02

Ultra-Stable Sweet Spot

The core and frame are tuned for even rebound and less edge fade, giving players a larger, more stable sweet spot that improves consistency.

03

Seamless Thermoformed Build

Fully thermoformed from end to end, Gen4 paddles eliminate frame separation and deliver lasting durability with smooth, ergonomic edges.

04

Pro-Level Touch and Power

Whether you're dinking or driving, Gen4 delivers controlled finesse and power on demand — ideal for high-level players.

05

Face-Compatible Design

Gen4 cores are compatible with premium face materials like T700, 3K, and Kevlar, letting brands customise paddle feel by spin, stiffness, or grit level.

06

Made for Modern OEM Brands

With full support for fast sampling, low MOQs, and global delivery, Gen4 is ready to scale with your vision — from startup to pro tour.

Why Brands Work With Art Pickleball for Gen4 Paddles

Gen4 paddle production demands precision engineering and proven OEM support. From dual-EVA thermoforming to QC-tight edge bonding, we help you bring pro-ready paddles to market—fast, flexible, and reliable.

OEM-Optimised for Gen4 Builds

We specialise in full OEM services designed for Gen4's advanced thermoformed and dual-layer EVA structure. Every detail is aligned with high-performance requirements.

72-Hour Gen4 Prototyping

Submit your CAD or sample, and we'll ship a playable Gen4 prototype in 3 business days. Get faster feedback, validate faster, launch faster.

MOQ From Just 100 Units

Start with low risk. We support indie brands and growing retailers with flexible minimums and scalable production.

Certified Gen4 Quality Control

Each Gen4 paddle undergoes full thermal bonding, balance, and compression checks. Built to perform, batch after batch.

DDP Shipping, Global Delivery

We handle end-to-end logistics, from factory to warehouse. Air, sea, or express—your Gen4 paddles arrive on time, anywhere.

Expert Manufacturing Guidance

From material pairing to edge foam selection, our engineers guide your Gen4 project from spec to sample with confidence.

Customise Your Gen4 Paddle

From core thickness to surface textures and printed branding, Gen4 paddles are fully customisable to meet your specs. We help brands dial in every detail with confidence and consistency.

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Paddle Thickness Options

Choose between 11mm, 14mm, or 16mm to control power, speed and feel. Thinner cores add speed and precision, while thicker paddles offer more comfort and forgiveness.

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Surface Material Choices

Pair Gen4's reinforced core with premium face materials like T700 carbon, Kevlar, or glass fiber. Dial in your paddle's feel, spin, and flex for your ideal play profile.

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Shape & Dimensions

Go standard or widebody—we support both. Standard is ideal for all-around play, while widebody maximizes reach and sweet spot coverage.

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Grip Type & Handle Finish

Choose between smooth molded handles or wrapped grips. We offer various textures and diameters to match your brand's playing comfort and grip feel.

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Weight Class Options

Fine-tune performance with Gen4 paddle weights ranging from 7.5 oz to 8.5 oz. We support precise weight control for your target players and play style.

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Logo & Graphic Printing

Add your brand identity with full-color UV printing or textured grit graphics. We support logo placement, face texture, and even private-label packaging.

How We Build Your Gen4 Pickleball Paddle Step by Step

From dual-EVA edge engineering to precision-matched face textures, Gen4 paddles require expert alignment at every stage. Our team handles the full process—from inquiry to shipment—with speed, clarity, and OEM-ready precision.

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01

Send Your Requirements

Share your design reference or specs, and we'll confirm your Gen4 structure—core thickness, EVA placement, face material, edge profile and finishing preferences.

02

Prototype & Sampling

We produce a playable Gen4 prototype within 3 business days using your selected configuration. Our engineers fine-tune balance, pop, and edge sealing for review.

03

Final Spec Approval

Once the prototype is approved, we lock in final specs. We can adjust logo, texture, grip type or paddle weight to match your performance goals.

04

Mass Production & QC

Your Gen4 paddles are thermoformed using dual-layer EVA and seamless edge bonding. Each paddle is tested for balance, flatness, and edge seal durability.

05

Global Packing & Delivery

We support flexible shipping via DDP or FOB. From factory to warehouse, we manage export, labeling, and packing with care.

What Our Customers Said About Us

We work with global paddle brands to deliver Gen4 paddles engineered for peak performance. From EVA construction to pro-level face finishes, our clients trust us to bring their designs to life with speed, consistency, and quality that players notice instantly.

The Gen4 paddles gave us better balance and a wider sweet spot. Our players love the softer feel, and the samples were spot on from day one.

Emily, from California

Art Pickleball helped us launch a Gen4 upgrade in record time. They nailed the thermoform + EVA spec, and our retailers immediately noticed the difference.

Jonas, from Germany

We asked for a custom carbon face + Kevlar edge combo. The Gen4 prototype came in 3 days, and it was game-ready. That's rare.

Kevin, from Canada

After switching from Gen3 to Gen4, we saw a huge jump in player feedback. The comfort, control, and build quality feel truly next-level.

Lian, from Singapore

Let's Build Your Gen4 Paddle Line Together

Looking to launch a next-gen paddle with dual EVA support and fully thermoformed design? Our team is ready to guide you through Gen4 paddle development — from fast sampling to OEM-ready production. Get expert help on specs, printing, edge structure, and logistics.

Want to explore other core types or face materials? Check out our full lineup of pickleball paddles.

Frequently Asked Questions

Thinking of launching a Gen4 paddle line? Here's what brands usually ask us before kicking off their custom Gen4 project.

Gen4 paddles feature a dual-layer EVA structure, offering better shock absorption, a wider sweet spot, and a softer, more controlled feel. They're ideal for pro-level upgrades.

Yes. We offer full OEM flexibility — you can specify handle wrap, logo printing, UV finish, grit texture, and thermoformed edge thickness.

The minimum order quantity is 100 units per SKU, with flexible scaling options for larger orders.
Yes. All Gen4 paddles are built to meet USAPA size and performance specs. We can also provide certified prototypes if required.
Typically 3 business days after confirming your specs. We use your CAD file or reference paddle to create a playable Gen4 sample.
Absolutely. We support precise weight calibration from 7.5 oz to 8.5 oz, and can adjust balance points based on your playing style.
Yes. Whether you're building your own brand or white-labeling for retail, we support full brand customisation and discrete OEM supply.
Yes. We can combine Gen3, Gen4 or other training paddles in the same shipment, depending on production timelines.

Send Your Inquiry